Blog

The importance of breathing air purifiers

​Ensuring a reliable supply of clean, safe breathing air is paramount across various industries, including healthcare, tank cleaning, pharmaceutical manufacturing, spray painting, and asbestos removal. While compressors provide the necessary air, it's the breathing air purifiers that guarantee its safety for inhalation.

Understanding the need for breathing air purifiers

Ambient air, the source of compressed air, inherently contains contaminants such as moisture, microscopic particles, and trace oils. The compression process amplifies these impurities, concentrating them within the reduced air volume. For instance, compressing seven cubic meters of ambient air into one cubic meter results in a sevenfold increase in contaminants like humidity, fine particulates, and oil residues. In applications where air quality is critical, such as providing breathing air, these elevated contaminant levels pose significant health risks. Therefore, treating compressed air to remove harmful impurities is essential to ensure it is clean and dry when delivered through masks or hoods.

Spray painting

Pneumatech's breathing air purifiers: Exceeding standards

Pneumatech's BA breathing air purifiers are engineered to meet and surpass stringent international standards, including EN12021 and the European Pharmacopeia. These purifiers ensure compliance with strict air quality specifications, providing certified breathing air even in environments with polluted intake air.

Advanced seven-stage filtration process

Our breathing air systems feature a specialized seven-stage filtration process designed to deliver unparalleled compressed air purity:​

 

  1. Water separator: Removes liquid water.​
  2. Fine filter: Eliminates oil and water aerosols.​
  3. Super fine filter: Further reduces oil and water aerosols.​
  4. Adsorption dryer: Targets water vapor and carbon dioxide.​
  5. Activated carbon filter: Removes gaseous impurities.​
  6. Catalyst: Oxidizes carbon monoxide to carbon dioxide.​
  7. Bacteria filter: Captures bacteria and fine dust particles.​

Dedicated desiccant dryers for optimal performance

A vital part of any breathing air purifier system is the adsorption dryer — a unit that uses desiccant materials to draw moisture from compressed air. These dryers typically operate in twin tower configurations, where one tower handles the drying while the other regenerates the saturated desiccant. This continuous cycle ensures a steady flow of dry, purified air — essential in breathing air applications where consistency and safety are non-negotiable.
 

Pneumatech’s breathing air purifiers incorporate high-efficiency adsorption dryers that are engineered for reliable, round-the-clock performance. Carefully selected desiccants remove water vapour with precision, while the compact design and low noise levels allow flexible installation, even in environments sensitive to sound. Fast-switching valves further enhance the system’s efficiency by minimising pressure drop and improving purge air expansion during regeneration — which helps reduce purge air consumption without compromising performance.

Get in touch

At Pneumatech, we are committed to providing advanced air purification solutions tailored to meet the diverse needs of various industries. Our expertise ensures that your operations benefit from the highest standards of air quality, safeguarding both personnel and processes. For more information on our breathing air purifiers and other clean air solutions, please contact one of our experts. We can assist in determining your specific air quality requirements and recommend the most suitable purification system for your needs.