Textile Industry

Air treatment for the textile industry

From the extravagant outfits of fashion models to the onesies of babies, nearly every human being wears clothes. Therefore, it is no surprise that the textile industry is such an important part of our economy. And just as textiles play a crucial role in our lives, high-quality compressed air plays a crucial role in their production. Pneumatech air treatment solutions ensure compressed air for textiles meets the necessary quality requirements.

The use of compressed air for textiles production

As a result of the modernization of production processes, the consumption of compressed air in textile manufacturing is on the rise. The so-called “fourth” utility keeps all types of machines in many different production processes running. Here are just some: Air-jet weaving, man-made fiber production, texturizing, winding and dyeing non-woven textiles, pneumatic transport for PET chips.

In addition, compressed air is also needed to power spinning machines, grinding mills and other machines for processing denim, yarn production and more.

Finally, compressed air plays an important role in the treatment of the large volume of wastewater that the textiles production generates.

The importance of quality air in textile production

Untreated compressed air contains moisture, particles, and oil, all of which can negatively impact your textiles' quality if they come into contact with them. Beyond compromising product integrity, these contaminants can also cause significant damage to production equipment and disrupt manufacturing processes. To prevent these issues, it is essential to treat the air before use.

Fortunately, various technologies are available to ensure that compressed air meets the necessary quality standards. Particles can be removed using filters, while moisture and water are effectively managed through aftercoolers, dryers, water separators, condensate drains, and additional filtration. Oil contamination can be addressed with specialized filters and carbon towers or eliminated entirely by opting for an oil-free, Class 0 compressor. By implementing these solutions, you can maintain the reliability and efficiency of both your products and equipment.

The dryer solution

Moisture, in particular, can cause significant damage if left untreated. However, using a high-quality dryer can help prevent a range of problems that could disrupt production. Excess moisture can lead to rusting in pneumatic controls and moving parts of manufacturing equipment, compromising their functionality and lifespan. It can also cause freezing inside control lines, leading to blockages and potential equipment failure. Additionally, moisture can contribute to corrosion in manufacturing instruments, resulting in inaccurate readings and unexpected production stops. By effectively removing moisture from compressed air, a reliable drying system helps maintain the efficiency, accuracy, and longevity of your equipment and processes.

The compressed air quality standard

ISO 8573-1:2010 is the international standard that categorizes compressed air quality. Knowing which quality class your application requires will help you find the right solutions to achieve it.

Purity class	Solid particles			Water		Total oil
	Number of particles per m3			Pressure dewpoint		Concentration
	0.1 < d ≤ 0.5 μm**	0.5 < d ≤ 1.0 μm**	1.0 < d ≤ 5.0 μm**	°C	°F	mg/m3
0	As specified by the equipment user or supplier and more stringent than Class 1.
1	≤ 20000	≤ 400	≤ 10	≤ -70	≤ -94	≤ 0.01
2	≤ 400000	≤ 6000	≤ 100	≤ -40	≤ -40	≤ 0.1
3	-	≤ 90000	≤ 1000	≤ -20	≤ -4	≤ 1
4	-	-	≤ 10000	≤ 3	≤ 37.4	≤ 5
5	-	-	≤ 100000	≤ 7	≤ 44.6	-
6	≤ 5 mg/m3			≤ 10	≤ 50	-

The dryer that meets textiles production needs

Achieving quality compressed air starts with the right dryer. For textile companies, the Pneumatech PB adsorption dryer is the ideal solution:

Clean air: You get high-purity compressed air with a reliable pressure dew point to meet ISO 8573-1:2010 Class 1, 2 & 3 requirements.
Operational cost savings: The PB offers industry-leading efficiency to keep your energy costs down.
Reliability: Thanks to their in-house components and durable design, PB dryers come with the highest reliability to minimize production downtime.
Long service intervals: PB dryers are delivered ready for use, with high-grade and long-life components and desiccant.

A wide range of filters

Filters play an essential role in the treatment of compressed air and the removal of solid particles, oil and moisture.

Pneumatech helps protect your equipment and end products with a full range of coalescing, particulate and oil vapor filters. Our portfolio also includes breathing air, silicone-free, sterile and process filtration.